Important Inflation Practices
1. Check
daily when tires are cool
2. Inflate to worst conditions
3. Use dry nitrogen gas (safely)
4. Increase pressure 4% for tires under load
5. Allow 12 hour stretch after mounting
6. Never reduce the pressure of a hot tire
Remember, 1% pressure change for 5 degrees F (3 degrees C)
7. Equal pressure for duals
8. Calibrate inflation gauge regularly
Selection
of the proper gauge is important. There are both digital and dial
gauges available. The gauge should have a range that is close to
and above pressures being measured. If a dial gauge is used, it
should be easy to read and have increments of 5 psi.
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INFLATION PRESSURE
Note:
Keeping aircraft tires at their correct inflation pressure is the
most important factor in any preventive maintenance program.
The problems
caused by underinflation can be particularly severe. Underinflation
produces uneven tread wear and shortens tire life because of excessive
flex heating. Overinflation can cause uneven tread wear, reduce
traction, make the tread more susceptible to cutting and increase
stress on aircraft wheels. It is recommended that only dry nitrogen
be used for tire inflation as nitrogen will not sustain combustion
and will reduce degradation of the liner material and casing plies
due to oxidation.
Tire
pressures should be checked with an accurate gauge on a daily basis.
Ideally,
pressures on high performance aircraft should be checked before
each flight. Check only cool tires at least 2 to 3 hours after a
flight. Use an accurate calibrated gauge. Inaccurate gauges are
a major source of improper inflation pressures. Gauges should be
checked periodically and recalibrated as necessary.
Goodyear
recommends the use of a digital or dial gauge with memory needle
in 5 psi increments. The inflation pressure recommended by the airframe
manufacturer should be used for each tire. It must be determined
if "loaded" or "unloaded" inflation pressure
has been specified. When a tire is under load, the gas chamber volume
is reduced due to tire deflection. Therefore, if unloaded pressure
has been specified, that number should be increased by four percent
(4%) to obtain the equivalent loaded inflation pressure.
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ADJUSTING FOR TEMPERATURE
When tires are going to be subjected to ground temperature changes
in excess of 50 degrees F (27 degrees C) because of flight to a
different climate, inflation pressures should be adjusted for the
worst case prior to takeoff. The minimum required inflation must
be maintained for the cooler climate; pressure can be readjusted
in the warmer climate. Before returning to the cooler climate, adjust
inflation pressure for the lower temperature. An ambient temperature
change of 5 degrees F (3 degrees C) produces approximately one percent
(1%) pressure change.
Excess
Inflation Pressure Should Never Be Bled Off From Hot Tires - All
adjustments to inflation pressure should be performed on tires cooled
to ambient temperature.
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COLD PRESSURE SETTING
The following recommendations apply to cold inflation pressure setting:
1. Minimum
service pressure for safe aircraft operation is the cold unloaded
inflation pressure specified by the airframe manufacturer.
2. The loaded service inflation must be specified four percent (4%)
higher than the unloaded inflation.
3. A tolerance of minus zero (-0) to plus five percent (+5%) of
the minimum pressure is the recommended operating range.
4. If "in-service" pressure is checked and found to be
less than the minimum pressure, the following table should be consulted.
An "in-service" tire is defined as a tire installed on
an operating aircraft.
| Cold Tire Service Pressure |
Recommended Action |
|
|
| 100 to 105 percent of service
pressure |
None - normal cold tire
operating range. |
| 95 to 100 percent of service
pressure |
Reinflate to specified
service pressure. |
| 90 to 95 percent of service
pressure |
Inspect tire/wheel assembly
for cause of pressure loss.
Reinflate & record in log book.
Remove tire/wheel assembly if pressure loss is greater than
5% and reoccurs within 24 hours. |
| 80 to 90 percent of service
pressure |
Remove tire/wheel assembly
from aircraft. (See Note below) |
| 80 percent or less |
Remove tire/wheel assembly
and adjacent tire/wheel assembly from aircraft. (See Note below) |
| Blown fuse plug |
Scrap tire. If blown while
in service (rolling),
scrap axle mate also. |
Note:
Any tire removed due to a pressure loss condition should be returned
to an authorized repair facility or retreader, along with a description
of the removal reason, to verify that the casing has not sustained
internal degradation and is acceptable for continued service.
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MOUNTED - TUBE-TYPE TIRES
A tube-type tire that has been freshly mounted and installed should
be closely monitored during the first week of operation, ideally
before every takeoff. Air trapped between the tire and the tube
at the time of mounting will seep out under the beads, through sidewall
vents or around the valve stem, resulting in an underinflated assembly.
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MOUNTED - TUBELESS TIRES
A slight amount of gas diffusion through the liner material and
casing of tubeless tires is normal. The sidewalls are purposely
vented in the lower sidewall area to bleed off trapped gases, preventing
separation or blisters. A tire can lose as much as five percent
(5%) of the initial inflation pressure in a 24-hour period and still
be considered normal. If a soap solution is used to check leaks,
it is normal for small amounts of bubbles to be observed coming
from the vent holes.
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TIRE STRETCH
The initial stretch or growth of a tire results in a pressure drop
after mounting. Consequently, tires should not be placed in service
until they have been inflated a minimum of 12 hours, pressures rechecked,
and tires re-inflated if necessary.
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CASING FLAT SPOTTING
Loaded tires that are left stationary for any length of time can
develop temporary flat spots. The degree of this flat-spotting depends
upon the load, tire deflection and temperature. Flat-spotting is
more severe and more difficult to work out during cold weather.
Occasionally moving a stationary aircraft can lessen this condition.
If possible, an aircraft parked for long periods (30 days or more)
should be jacked up to remove weight from the tires. Under normal
conditions, a flat spot will disappear by the end of the taxi run.
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COLD WEATHER PRECAUTIONARY HINTS
When extreme drops in temperature are experienced, these precautionary
tips can help provide safe, trouble-free operation:
1. Follow
Goodyear's recommendations on mounting as described on new tire
label.
2. Use only new wheel manufacturer approved O-ring seals with the
proper cold weather properties, properly lubricated and installed.
3. Use only an accurate calibrated pressure gauge.
4. Be sure that wheel bolts are properly torqued per wheel manufacturer's
instructions.
5. Aircraft parked and exposed to cold soak for a period of time
(1 hour or more), should have tire pressure checked and adjusted
accordingly.
6. High speed taxis and sharp turns should be avoided to prevent
excessive sideloading.
7. An important fact to remember is that every 5 degrees F (3 degrees
C) change in temperature will result in a corresponding 1% change
in tire pressure.
8. Do not reduce the inflation pressure of a cold tire that is subjected
to frequent changes of ambient temperature.
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SPECIAL PROCEDURES - ABOVE NORMAL BRAKING ENERGY USE
Tires subjected to above normal braking energies (such as an RTO)
should be removed and scrapped. Even though visual inspection may
show no apparent damage, tires may have sustained internal structural
damage that could result in premature failure. Also, all wheels
should be checked in accordance with the applicable Wheel Overhaul
or Maintenance Manual.
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MATCHING DUAL TIRES
When new and/or retreaded tires are installed on the same landing
gear axle, the diameters do not have to be matched, as long as the
dimensions are within the Tire and Rim Association inflated dimensional
tolerances for new and grown tires. This will insure that both tires
will carry an equal share of the load.
Data
for new tire diameters after a 12 hour stretch period, at rated
inflation pressure, are available in Goodyear's Aircraft
Tire Data book. The maximum grown diameter is calculated
using Tire and Rim or ETRTO formulas and these formulas are also
found in Goodyear's Aircraft Tire Data book. If help is needed with
these calculations, please contact your local Goodyear representative.
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PROTECTING TIRES FROM CHEMICALS AND EXPOSURE
Tires should be kept clean and free of contaminants such as oil,
hydraulic fluids, grease, tar, and degreasing agents which have
a deteriorating effect on rubber. Contaminants should be wiped off
with denatured alcohol, then the tire should be washed immediately
with soap and water. When aircraft are serviced, tires should be
covered with a waterproof barrier.
Aircraft
tires, like other rubber products, are affected to some degree by
sunlight and extremes of weather. While weather-checking does not
impair performance, it can be reduced by protective covers. These
covers (ideally with light color or aluminized surface to reflect
sunlight) should be placed over tires when an aircraft is tied down
outside.
Store
tires away from fluorescent lights, electric motors, battery chargers,
electric welding equipment and electric generators, since they create
ozone which can cause rapid aging of rubber.
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CONDITION OF AIRPORT SURFACES
Regardless of the excellence of any preventive maintenance program,
or the care taken by the pilot and ground crew in handling the aircraft,
tire damage will certainly result if runways, taxi strips, ramps
and other paved areas of an airfield are in a poor condition or
improperly maintained.
Chuck
holes, cracks in pavement or asphalt or stepoffs from pavement to
ground can cause tire damage. Pavement breaks and debris should
be reported to airport personnel for immediate repair or removal.
Another
hazardous condition is the accumulation of loose material on paved
areas and hangar floors. These areas should be kept clean of stones,
tools, bolts, rivets and other foreign materials at all times. With
care and caution in the hangars and around the airport, tire damage
can be minimized.
Many
major airports throughout the world have modified their runway surfaces
by cutting cross grooves in the touchdown and rollout areas to improve
water runoff. Cross grooves vary in size and shape. This type of
runway surface can cause a pattern of chevron-shaped cuts in the
center of the tread. As long as this condition does not cause chunking
or cuts into the fabric, the tire is suitable for continued service.
See picture of a typical example of chevron cutting in the tread
photo section.

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Courtesy
of The Goodyear Tire & Rubber Company
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